![]() Plus being able to use all your old equipment from LSD to clutch, axles, mounts, starter, etc. It will be significantly less than a 6-speed conversion. That said that price might be + - ~$100 as we ramp up. We're shooting for $1498 for the entire kit. But we're looking at for a 6th gear conversion kit (which also includes a highly modified stock 5th gear (need your working old one back), detailed instructions, everything in the box except a mechanic. Ī) We're not 100% sure on final cost right now. And yes, all 02J transmissions will work, including Beetle. Q) Will it bolt on with the trans in the car? How easy will it be to undo and remove if/when I sell my car? Will it fit in a Beetle?Ī) No it will not - if you want to put it back to a 5-speed that can be done without dropping the transmission. That said it won't make it any weaker either. Q) So is there a south bend clutch avable (sic) for these? I'm looking for a newer trans and clutch for my car and just was wondering.Ī) This kit will not make your existing 5-speed any stronger. All we are doing is changing the end housing.Ī) This kit will work with all 02J or 02A transmissions. Any part you have bought for an existing 5-speed will work with this kit. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts. Logged Dave Cross 1.604.630. The procedure for swapping out the 5th gear is rather simply. And none of those gears will fit an o2o gearbox. Q) Will this work with my 3.16 RG and current Limited Slip?Ī) Yes. 1260 5th gear swap questions Reply 1 on: March 03, 2007, 09:37:47 pm Tdi's never had o2o transmissions, they either have o2a, o2m, o2j, o1m. I've been extremely busy preparing for TDIfest, consequently I don't live on the forums anymore, but still am around as much as possible. scubagli Veteran Member Joined Location leeds ny TDI 1986 audi 4000Q ALH SWAP in progress. Have a couple of thousand miles on it and could not be happier. Upgraded to a 0.681 5th gear and filled it with Lubro-Moly 75W90. Call 87 for current price & availability ( 8am - 8pm Pacific Time ) Style. Alternatively the last couple seconds of this clip should sum it all up nicely. Put it back together with all new O-rings and output shaft seals. VW 02J Catalog: TRANSAXLE, Manual - Transmission Supply. Just look at some of the cool stuff we have and that should answer your question. Meanwhile, here is a pic of our first working unit.Ī) Obviously you don't know me too well. We will update this thread with information as it becomes available. This is not limited to the TDI either, this kit will also work for the gassers. The plan is to start with the 02J, but as interest grows for other kits we will expand. ![]() ![]() We will have options for taller ring and pinions, and probably eventually we'll have a custom R&P that can be installed. There will be different price levels depending on what you want to do. Don't need L to adjust shifter in cabin but it does help find home position. remove 13mm bolts and then heat the area around the sealant with a torch (propane) and then smack with a piece of wood and hammer the cap and shift tower from the side. Step 2: remove output flanges with bolt from tranny case (threaded all the down shaft) Step 3 remove shift tower and bottom cap/guide. Everything needed to do the swap will be included in this kit. vw tranny 5th gear swap canadacatalyst 11.1K subscribers Subscribe 193 66K views 7 years ago Removal of 5 the gear set from a 5 speed vw tranny. 2 as long as spring washers weren't installed backwards, should be no prob. Step 1: remove tranny oil before beginning. 622 are the Longest Gearsets but some customers prefer the smaller gap between 4th and. ![]() But since then VW has been going low viscosity for fuel economy, even. I have used Amsoil MTG on my old MK4 02J transmission without issue. VW doesnt tell you because they believe it is a lifetime fluid. These Transporter T4 Gears are a popular conversion on the TDIs to give a longer 5th Gear on the 5 Speed Gearboxes found in 1992 - 2005 model vehicles. Always start with correct spec and viscosity, then pick based on whatever base oil or other special features you enjoy in your lubricants. You will therefore retain your original clutch, starter, axles, mounts, shift box/linkage, etc. Genuine VW Small 5th Gear Genuine VW Large 5th Gear Genuine VW Washer Genuine VW End Seal. If you want to use your mk3 2.0 axles with your o2j transmission this is the way to swap the 108mm diff flanges out for the smaller 100mm flanges to fit the mk3 axles. This is a complete bolt on kit to turn your 02J 5-speed transmission into a 6-speed. Finally, lot of things, we are ready to post this up. Taper roller bearing / Input-Shaft Centerīearing Shims size= 0.Well folks, this kit has been a work in progress since 2005. Is not in any way affiliated with Volkswagen of America or ![]()
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